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  • Types of marriage technology of printing on the surface of the product mechanical point-impact photo printer and troubleshooting

    Technology mechanical point-shock engraving on photo printer for printing on products is particularly popular among specialists designers because the entire process of creating images and computer training to the engraving is very creative and at the same time allows you to make adjustments to the customer at any stage without much effort or loss of quality and time. To solve this problem it is necessary to analyze the causes of the marriage; determine the types of marriage by using technology of printing on the surface of the product mechanical point-impact photo printer and suggest methods to eliminate it.

    Keywords: marriage, photo printer, dot-impact engraving, image distortion parameters blanks

  • Fire-retardant and high-temperature (oxidation-resistant) vermikulitobetonnye composites with the application of pumice and pumice

    The application of the fire-retardant heat-insulating coatings the application of light fillers is considered the effective method of fire protection of structures. Work is dedicated to the development of the new effective cement fire-retardant and high-temperature (oxidation-resistant) vermikulitobetonnykh composites with the use of ashes and pumice. It is revealed, that the application of construction gypsum and lime as the agent of the concealed hydraulic activity of pumice it made it possible to considerably reduce the expenditure of cement without reduction in the strength of fire-retardant composite. By wood by that saponified 0,1- 0,3% of the mass of cement the expenditure of water for the mixture is reduced during the introduction of resin, the density of vermikulitobetona decreases by 40-50 kg/m3. Is investigated the influence of the parameters of fiber reinforcement by basaltic fibers on the properties of vermikulitobetona. Are revealed the high fire-retardant properties of the developed fibrovermikulitobetonnykh composites. It is established that the addition of the volcanic pumice of the fraction d< of 0,16 ppm 30% of the mass of cement significantly increases the high-temperature (oxidation-resistant) properties of concrete block with a simultaneous increase in the bending strength and without noticeable reduction in the compressive strength. The replacement of the part of the volcanic pumice by the distended vermiculite makes it possible to reduce the average density of the vermikulitobetonnogo composite and to increase their high-temperature (oxidation-resistant) properties.

    Keywords: portland cement, construction gypsum, lime, pumice, volcanic pumice, the distended vermiculite, basaltic fiber, resin wood saponified, the vermikulitobetonnyy composite, high-temperature (oxidation-resistant) properties, the limit of fire resistance, the

  • The production of foamed glass on the basis of technogenic waste and lithium-containing compounds

    The technology of producing foamed glass on the basis of technogenic waste, in particular high calcium waste and lithium-containing compounds, allowing to solve problems of ecology and resource saving. The possibility of using lithium-containing compounds as mineralizing additives foaming foam glass batch. Studied basic properties of foam glass.

    Keywords: preparation of foam glass, industrial waste, high calcium waste, lithium-containing compounds, foaming foam glass batch, lithium-cobalt-oxide material, building insulation materials

  • Optimization of the binder for dry building flooring mixes

    "This article presents the results of research shrinkage of Portland cement with the addition of gypsum and alumina cement. A technique for the ultimate shear stress of cement paste on his spreadability on the glass and method of estimation of heterogeneity of the mixture was suggested. It is shown that the definition of the area blurring the mixture with a digital camera, followed by treatment with the results using a graphical editor allows to obtain more accurate data on the limit tension of the mixture and its homogeneity. It was found that binder comprising 78% of portland cement, 21,5% of gypsum and 0,5% of aluminous cement has low shrinkage for 3 days. The optimum dosage of additives gypsum and alumina cement depends on the chemical and mineralogical composition of portland cement. "

    Keywords: dry mixes, flooring mixes based on cement binder, mixed binder, alumina cement, gypsum, superplasticizer

  • The use of crushed concrete scrap as filler for self-compacting concrete

    The results of research on the effectiveness of a multistage crushing of concrete scrap by the "soft" regime are given. It was found that the processing of concrete scrap by this technology can significantly improve some properties of recycled concrete aggregate, particularly crushability, water absorption, shape factor "average thickness of the grain" and porosity. The result of this treatment is the formation of a significant amount of particulate material. This material can be used as a fine filler in the technology of self-compacting concrete. It was found that self-compacting concrete based on products of crushing concrete scrap has a strength of 50 MPa after 28 days of curing in normal conditions, and more than 70 MPa after one year of storage in dry-air conditions. It was established that received concrete has a lower modulus of elasticity, which should be considered when choosing the fields of its application.

    Keywords: self-compacting concrete, concrete scrap, secondary aggregates, multi-stage crushing, crushability, water absorption, elastic modulus

  • Fibrogipsovermikulitobetonnye composites with the application of the pumice

    The development of new effective composites on the basis of technogenic raw material and local materials, which are characterized by low prime cost and improved physicomechanical characteristics, is urgent task. Deficiencies in gypsum in those binding and articles possibly as a result of the creation of composites with the use of effective fillers and dispersed reinforcement. Earlier we developed the gipsovermikulitobetonnye composites with the application of unslaked lime and withdrawals of the saw-milling of volcanic tuff. Use in the composites of pumice, basaltic fibers and portland cement will make it possible to enlarge raw-material base for obtaining the composites with the improved physicomechanical characteristics. The optimum relationship of the components of gypsum, ashes and portland cement, which would ensure obtaining composite with the improved physicomechanical properties with the smaller expenditure of binding agent is revealed. Simultaneously was investigated the influence of the grain composition of ashes on the properties of gipsotsementnoputstsolanovogo composite. Is proposed the stock mixture for preparing the gypsum concrete composite, which ensures the decrease of the specific expenditure of gypsum binding composite to 30,0% without reduction in the strength. The optimum relationship of components for preparing the gypsum concrete composite is revealed: the gypsum: ashes - 1:1, portland cement - 10 20% of the mass of gypsum. The influence of the parameters of fiber reinforcement is investigated by basaltic fibers on their properties with the application of a rotatable plan of the second order of the type of regular hexagon. It is revealed, that the maximum values of the parameters of optimization are observed in the central region of plan s i. Compression strength of the fibrogipsovermikulitobetonnogo composite increases 1,16-1,18, with the bend - 1,62-1,73 times with respect to the strength of initial matrix. The developed composites make it possible to reduce the expenditure of portland cement per 30% and to increase the coefficient of softening to 0,8. Further studies for the study of the fire-retardant properties of the developed composites.

    Keywords: gypsum, portland cement, pumice, the distended vermiculite, basaltic fiber, the fibrogipsovermikulitobetonnye composites, the coefficient of softening, transverse strength and compression

  • Decorative processing of natural stones

    Results of researches on influence of heat treatment on physicomechanical properties of the clay slates and sandstone extracted in the Rostov region are stated. It is established that the decorative effect for clay slates can be gained by heat treatment at temperatures of 300-500C then rock on all volume changes color with gray to the red-brown. Thus durability of samples at a bend increases by 20-70%. For change of color of a front surface of natural stones structures of coverings on the basis of phosphatic sheaves and the developed low-temperature enamel were considered. For giving to a layer of necessary flowers various ceramic pigments were used. Frost resistance of stones with coverings on the basis of phosphatic sheaves and enamel more than 50 cycles that testifies to the high durability of coupling of a decorative layer with a stone surface. It is defined that by use of simple technological decisions and inexpensive raw materials, the range of flowers of natural stones can be expanded significantly.

    Keywords: natural stone, heat treatment, volume coloring, decorative covering, durability, water absorption, frost resistance

  • Simulation of the design activity diversification of innovative enterprise

    The article is devoted to the rationing measures creep of fine grained aerated concrete with regard to carbonation of the Proposed revised formula for determining the maximum creep of fine-grained measures of cellular concrete depending on the grade of concrete strength, given its carbonation by atmospheric carbon dioxide.

    Keywords: cellular concrete, carbonation, creep deformation, a measure of creep, measurement of creep, durability, seismic loads, building envelope, load bearing skeleton of a building

  • Experimental dust particle leakage’s evaluation through the wet separator in the decreasing dust aspiration system of cement manufacturing

    This article describes a way of reducing dust emissions of pollutions exhausted in the atmosphere in the manufacture of cement applying high effective wet dust cleaners with a combined scheme of separation of dust from the gas flow within systems cutting dusting aspiration. It was observed a short description of main technological processes, devices and related major sources of emissions and discharges of pollutants into the atmosphere in the cement manufacture in this article. It was described an industrial survey of a representative sample of aspiration systems and of cement’s enterprises using dust precipitators within those system. There concern the main results of the dispersed analysis of variance dimension’s particle of cement dust stemming and exhausting from the kilns in this article. There is describe a new wet dust cleaner cutting emissions of dust pollution aspiration schemes from kiln cement oven into atmosphere. It was fulfill experimental research to get evaluation of the leakage’s degree of dust particles mean as outlet exhaust’s coefficient for the elaborated wet dust cleaner. It was obtain treatment dependence of the outlet exhaust’s coefficient in the regression’s dependence as function of several parameters within research work field for this wet dust precipitator parameters. The tests showed that developed wet scrubbing dust collector reduced significantly cement dust emissions exhausting in the atmosphere and high degree of reliability one’s.

    Keywords: Dust, cement, sand, cleaning apparatus, wet cleaning, building material, leakage, dispersed analysis, emission, scheme, an atmosphere, dust decreasing

  • About possibility of receiving a facing brick from clay raw materials of the Zvezdinsky field

    Results of laboratory researches on determination of suitability of clay raw materials of the Zvezdinsky field for production of a facing ceramic brick are stated by way of plastic formation. It is established that for receiving faultless products it is necessary to reduce air shrinkage and sensitivity to drying of a structure. Additives – sandy loam of the Dubovsky field and a fuel-bearing additive are for this purpose used. For increase of frost resistance of a ceramic crock entered the mineral modifying additive into a structure – waste of production of mineral fertilizers. Its introduction in number of 5% allowed to increase frost resistance to 50 cycles without deterioration of appearance of the burned samples. In addition, on the burned samples made of all structures there was a whitish raid. For the purpose of receiving a monophonic surface the svezhesformovannykh of samples applied special water solution for elimination of a white raid on two sides. These actions reached receiving the samples corresponding to facing products.

    Keywords: clay raw materials, facing brick, plastic formation, mineral modifying additive, air shrinkage, sensitivity to drying, frost resistance

  • The development of new formulations of analnogo and glazed coatings for ceramic tiles

    The paper presents a new raw material content angobnogo coatings for the manufacture of ceramic tiles for interior wall covering using artificial cryolite technical and anorthosite. The complex laboratory research and analysis of chemical compounds derived engobes. The result was determined optimum angobnogo coating composition having the highest rates of whiteness. The article also provides novel compositions of raw glaze with low content of frit and waste utilization mikrosteklosharikov for road marking and widespread and available raw materials wollastonite, zinc oxide, kaolin. A preliminary assessment of quality indicators developed glaze coatings by fire tests carried out and analyze the chemical composition of glaze. The result is the optimal composition of glaze coating for ceramic tiles.

    Keywords: decorative coating, engobed, cryolite, anorthosite, frit, white, icing, waste production mikrosteklosharikov

  • Aspects of heat engineering calculation of light frame structures

    Considered Thermal calculation of light frame structures , shows the effect of air filtration in the temperature distribution on the inner surface of the enclosure .

    Keywords: Breathable thermal Field & light building envelope highly porous heaters humidity materials

  • Methods and devices for detecting fractures in granite in the procurement process blocks

    The article discusses the issues of quality control, and primarily fracture of granite blocks in the process of their extraction in the quarries of North-West region of Russia. Analyzes the causes of fracture, its influence on strength of granite products recommended instruments for its detection. Focuses on the causes of fracture of the granites in the process of their extraction methods of diamond cutting and using explosion. Recommended certified and made in the state register of Russia measurement tools allow you to control the defects by the method of the anchor dug, devices for measuring the frequency of oscillations of products from granite, allowing its value to control the presence of defects in the samples, instruments for measuring humidity granites.

    Keywords: Granites, defects, granite mining, quarry, quality, quality control, fracturing, the technology of extraction of granite

  • Zinc-containing modifying additives role in formation of silicate-natric composite material

    Long-range building materials with possible complex of desired properties are silicate-natric adhesive-based composites. One of effective ways to increase silicate-natric composites water resistance is using of modifying compounds containing polyad metals ions (Zn2+,Ca2+,Mg2+,Al3+). This paper presents some patterns of silicate-natric composites structuring with ethanoate zinc as a water solution. There are results of X-ray phase analysis of silicate-natric composites sample. X-ray phase analysis (XPA) was held with diffractometer проводился на дифрактометре DXGP-4 using X-ray tube with anode copper (Сu-K излучение). For analyzing XRD patterns date base PCPDFWIN, v. 2.02, 1999, (JCPDS) was used. It is clear that as a result of sodium silicate and ethanoate zinc water solutions interaction in optimal range zinc salt is fully under alkaline hydrolysis. It is also highly likely that this interaction produces supplementary compounding sodium acetate, at the initial stage, and various forms of zinc orthosilicate and hydrooxyde, characterized as insoluble and low-soluble compounds respectively, that promotes water resistance increasing of studied composites, when low-baked (110°С). In terms of researches compounds of various profiles are developed and recommended (heat-isolating, heat-isolating-constructive, constructive) with high functional and operating characteristics).

    Keywords: liquid nitric glass, ethanoate zinc, modifying, alkaline hydrolysis, zinc orthosilicate, zinc hydrooxyde, sodium acetate, cushioning parameter, water resistance, silicate-natric composites

  • Influence of the type and dosage of superplasticizer on the properties of cement flooring mixes

    This article presents the results of comparative studies of the effectiveness of superplasticizers (SP) of different chemical nature in the flooring mixes. The mixes were prepared by using of blended binder based on Portland cement, alumina cement and gypsum. The effect of the type of superplasticizer and its dosage on the spreadability of the mixture, strength and shrinkage of building flooring mortar at different ages was investigated. It was found that all additives, with the exception of SP Sika Viscocrete 105P, characterized by rapid loss of fluidity of the mixture. The strength of the mortars does not depend on the type and dosage of additive at last age and strength decreases in mixes with additive of SP Melflux PP 100 F based on polyethylene glycol at early age. It was investigated the influence of the type and dosage of SP on the shrinkage of flooring mix on the basis of a blended binder. The received dependence is due to the relationship between the degree of dispergating of the cement suspension with different type of SP and shrinkage of binder stone.

    Keywords: superplasticizer, blended cement, alumina cement, cement flooring mix, spreadability of mix, strength, shrinkage

  • The use of water treatment sludge in the production of concrete

    The article presents the results of experimental studies exploring the possibility of applying the dewatered sludge water treatment as a component of concrete mixtures to address the issue of disposal. The study of the properties of concrete samples made with sediment content from 0 to 33 percents allow to state the fact of the deterioration of strength by increasing the volume of the dried sludge. If the sludge volume in the concrete is 11%, the strength is reduced by 33 ÷ 35 percents; the strength of the concrete is reduced by 57 ÷ 61 percents when the content of sludge in the solution of about 20 percents; the strength of the concrete is reduced by 75 ÷ 77 percents when the content of sludge in the solution of about 30 percents.

    Keywords: Drainless technology, waterworks sludge, waste, concrete, utilization, concrete.

  • Determination of the optimal ratio of initial components in the raw mix for the production of expanded clay using sludge from the biological treatment of wastewater

    The present research was realized in the field of expanded clay production technology with support ingredient as a waste of biological sewage treatment and charcoal production. The iInfluence of the introduced ingredient on the blowing of clay raw materials was analysed. The comparative physical and mechanical characteristics of samples, the main chemical reactions which took place during the firing of clay with addition of waste in raw materials were provided in article.

    Keywords: expanded clay, coal waste, low-melting clays, treatment facilities, blowing, waste water, activated sludge, ecology, construction materials, porosity.

  • The selection of materials and technologies of printing on the surface

    The article provides an overview of different technologies for applying images onto a flat surface of the workpiece mechanical dot-impact photo printer on the basis of practical experience, reasons for marriage and remedies, types of material.point-impact photo printer and suggest methods to eliminate it.

    Keywords: workflow, photo printer, a dot-impact engraving, image distortion parameters blanks

  • Effect of X-ray amorphous phases stoneware on the strength properties of porcelain gres tiles

    The article discusses the dependence of mechanical flexural strength porcelain stoneware on the content and type of phases composing his ceramic body. It was found that the high strength characteristics of products is achieved by increasing the amount of content of crystalline phases and glass phase. An increase in the number of metakaolinite consisting stoneware contrary, leads to a reduction in its strength.

    Keywords: porcelain gres, structure, crystalline phase, amorphous phase, glass phase, the flexural strength

  • Modern methods of dealing with filtration in irrigation systems

    The article presents data on the coefficient of performance (COP) of the existing irrigation systems, data on losses from irrigation channels and the distribution of their filtration. Examines the implications, fuss-tic at lower efficiency and as a result, filtration of water from irrigation canals-systems. A number of measures to reduce the loss of water through seepage from irrigation canals, including: maintenance, engineering and design activities.

    Keywords: Filtration, irrigation system, coefficient of performance, protivofiltratcionnye activities, covering, cladding, screens, geosynthetics

  • Preparation and use of alternative fuels from municipal solid waste for the cement industry

    The article is considered the ecological and economic rationale for the use and application of alternative fuels from MSW (RDF) to produce cement. The economic efficiency of RDF at JSC "Sebryakovcement" at the current rate of natural and secondary energy. The aim of our work is to develop effective thermal and hardware solutions optimized commercial and environmental solutions for the development of the use of solid waste in the cement industry.

    Keywords: alternative fuels, municipal solid waste (MSW), RDF, cement industry, environmental safety.

  • Calculation of the economic effect of the use of RDF as an alternative fuel for the cement industry

    The article is described the environmental and economic feasibility of the use of fossil fuels on RDF. The opportunity of introduction of alternative fuels, as an essential part of maintaining a balance of market equilibrium in the competitiveness of the products of the company "Sebryakovcement". The calculation of potential possibilities of processing of waste RDF as a necessary component to maintain the balance of market equilibrium and competitiveness of enterprise "Sebryakovcement." Calculation of the potential waste in RDF

    Keywords: alternative fuels, municipal solid waste (MSW), RDF, cement industry, environmental safety.

  • Some features of the mathematical description of forests production technological processes on the example of timber harvesting technology with the round logs production for wooden construction.

    A timber industry complex is a complex of technological processes linked with timber harvesting, wood transport and woodworking. For their optimization are used mathematical and economic methods. The brief overview of the application of mathematical modeling methods for the analysis and optimization of technological processes in the forestry sector is given in the article. Queuing theory is used for analysis of forestry process. For example harvesting technology with the round logs production for wooden construction is considered as G/G/1 queuing system. Well-developed models of queuing theory are recommended for analyzing of forestry process. Simulation models are recommended for deep analysis of forestry process.

    Keywords: Forestry process, woodworking, cylindering, queuing theory, timber industry manufacture, wood construction

  • Experimental study of strength and thermal properties of materials for thermal calculations enclosing structures based on them

    The main maintenance of a determination of strength and thermal properties of lightweight concrete on the basis of local raw materials by the Republic of Tajikistan constant linear heat source. The dependence of the thermal conductivity of wet concrete on its temperature as a linear function , differentiated by zones of positive and negative temperatures, which is the basis for calculating the probability of heat engineering structures using the test light concrete .

    Keywords: Lightweight concrete, thermal conductivity, specific heat, humidity, temperature, probability figures, exterior walls, thermal calculation

  • The development of effective fiber-reinforced concrete structures for underground construction

    The most promising technologies of concrete and reinforced concrete for the underground construction and transport. The studies with the inclusion of concrete and steel and polypropylene fibers. The factors affecting the strength and modulus of deformation materials. The conclusion about the need to study the effectiveness of the concrete with a combined reinforcement.

    Keywords: Concrete and underground construction, fiber, strength, modulus of deformation