Application of the dynamic system oscillation indicator to identify catastrophic cutter wear
Abstract
Application of the dynamic system oscillation indicator to identify catastrophic cutter wear
Incoming article date: 27.01.2022The object of the research is the method of cutting tool wear control that provides evaluation of the periodicity of cutting tool replacement on the basis of vibration signals. Noise and vibration meter VShV-003-M2 is used for registration of vibration level in the process of parts processing. A procedure of determining the index of catastrophic cutting tool wear according to the vibration index with the use of the autocorrelation function and the amplitude-frequency characteristics of the dynamic system is developed. Measurements of vibration readings of a batch of parts in wave-file format were made, by processing the readings an array of data - vibration indicators, allowing to estimate the process of the cutter wear development during the machining process was obtained. Providing control of catastrophic wear of cutting tools is necessary for timely replacement of cutting inserts.
Keywords: vibration index, catastrophic wear, tool, condition monitoring, vibration, turning machine, sensor